A fully Automatic solar laminator machine is the most important process in the whole solar panel production line. Solar module lamination is used to bond multiple layers of materials (Glass, EVA, Solar cell, Backsheet) together by heating &vacuum process in chambers of the laminator.
| Name | Spec |
| Control Mode | Touch Screen |
| Temperature Control | PID intelligent Control |
| Temperature Uniformity | ±2℃ |
| Temperature Accuracy | ±1.5℃ |
| Temperature Range | RT--180℃ |
| Compressed Air Pressure | 0.6MPa—0.8MPa |
Improved Efficiency: Fully automatic solar module laminators are designed to operate continuously without interruption, which improves production efficiency and reduces downtime. Solar module lamination can also laminate multiple sheets simultaneously, further enhancing their efficiency.
Consistent Quality: Fully automatic laminator can produce consistent results, ensuring that the laminated solar modules meet the required specifications and are of the highest quality.
Reduced Labor Costs: With a fully automatic laminator, there is no need for manual intervention during the solar cell module lamination process, reducing labor costs and increasing productivity.
Reduced Material Waste: Fully automatic solar laminator machines are equipped with sensors that detect any defects or irregularities in the solar modules, reducing material waste and increasing overall efficiency.
Enhanced Safety: Fully automatic solar module lamination is equipped with safety features that prevent accidents and ensure that the equipment operates safely.
Solar laminator is mechanical equipment that compacts multilayer material under vacuum conditions.
Solar encapsulation is material to laminate the photovoltaic solar cells to enhance their efficiency and durability.
The solar cell circuits are floated in between the materials.
A solar laminator machine typically consists of a loading station, a laminating station, a cooling station, and an unloading station. It also includes a control panel for managing the operation of the machine.
Solar panel laminator is used to produce solar modules and encapsulate different materials such as glass, EVA, solar cells, back sheets, and so on into one by heating and vacuuming.
Monocrystalline silicon solar cells have a photoelectric conversion efficiency of about 17%, the highest up to 24%, which is the highest in all kinds of solar cells, but the production cost is so high that it is not widely used in large numbers. Most solar panel equipment suppliers offer a 25-year warranty on mono-crystalline silicon because it is typically packaged in toughened glass and waterproof resin.
Solar energy is new energy, its utilization technology is relatively mature, and the application is also more extensive. The solar cell is a device that converts solar light energy directly into electric energy by using the photo-generating volt effect. When multiple solar cells are connected in series, a solar cell array with large output power is formed.
In the processing process of photovoltaic modules composed of solar cells, Eva attached to photovoltaic modules is heated and pressed together through a lamination process, so that the cell, glass, and back sheet are bonded together. The existing solar photovoltaic modules are flat panels. During pressing, the photovoltaic modules are located in the vacuum chamber through vacuumization, the pressing surface is pressed, and the photovoltaic modules are heated to realize the process of hot pressing.
The solar cell back sheet is also called a photovoltaic back sheet, photovoltaic back sheet, and solar back sheet.
It is widely used in solar cell (photovoltaic) modules, located on the back of the solar panels, which can protect and support the cell, and has reliable insulation, water resistance, and aging resistance.
There are two types of back sheet :
One is glue-coated composite back sheet film, which is composed of fluorine film or EVA film on both sides of PET polyester film. It has a three-layer structure, TPT, TPE, KPK, and other structures are common. One is a coated back sheet film, which is coated with fluorine resin on both sides of PET polyester film and cured by drying.
A solar laminator machine is a piece of equipment used in the production of solar panels. It is used to laminate the solar cells and protect them from the environment.
The capacity of a solar laminator machine depends on the size of the machine and the number of solar panels it can process simultaneously. Some machines can process up to 10 panels at a time, while others can process up to 30 panels at a time.
A fully automatic solar module laminator uses a combination of heat and pressure to bond together multiple layers of materials to produce solar modules. The machine automatically feeds the materials into the laminating chamber, where they are heated and pressed together. The laminated solar modules are then removed from the machine automatically.
The maintenance requirements for a fully automatic solar module laminator vary depending on the specific machine. However, regular cleaning, lubrication, and inspection are recommended to ensure optimal performance and longevity.
This type is a general type, applied to enough factory area, one-to-one feeding type. Adopt a whole piece of PVC belt for conveying, stable transmission accuracy location, low failure rate, and fastest tact time.
This type adopts chain lifting, one to two feeding types, is flexible to contact with automatic production line directly, does not need an extra lifter, and can save space. Lifting steady, low failure rate.
This type adopts fixed buffer, tact time is lower than fixed loading platform, but can save more space. so It is widely used in the case of limited plant area.
This type is a general type, applied to enough factory area, one-to-one feeding type. Adopt a whole piece of PVC belt for conveying, stable transmission accuracy location, low failure rate, and fastest tact time.
This type adopts chain lifting, one to two feeding type, is flexible to contact with automatic production line directly, does not need extra lifter, can save space. Lifting steady, low failure rate.
This type adopts lift buffer, one to two type, applied to limited factory area, can save space by instead of lifter, tact time is lower than fixed buffer type.
This type adopts fixed buffer, tact time is lower than fixed unloading platform, but can save more space. so It is widely used in the case of limited plant area.
High-quality synthetic material membrane sheet, used for laminating solar modules, long life use times.
High-quality synthetic material membrane sheet, used for laminating and transferring solar modules, long life use times.
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